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Circulating environmental protection sandblasting machine

BDH circulating environmental protection sandblasting machine is characterized by recyclability, environmental protection and multi-purpose. It can be divided into two series: electric and pneumatic according to the different recovered power. Both of them use compressed air as power to spray abrasive at high speed onto the workpiece surface to achieve rust removal and coarsening. It is suitable for rapid sandblasting of large, medium and small workpieces and high hardness work, such as ships, oil tanks, bridges, mining machinery, special vehicles, engineering machinery and other large structural workpieces.

循环式环保喷砂机.png

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ADVANTAGES

  • High degree of automation: automatic separation, recovery and recycling of sand and dust

  • Automatic sanding: when sanding the sand tank, just insert the material pipe into the sand and automatically load the material according to the feeding part

  • Good surface treatment effect: the surface treatment level can reach the highest SA3 level

  • Wide sandblasting radius: 1m-70m, applicable to large, medium and small workpieces

  • Environmental protection and tidiness: sand and dust are 100% recycled, and there is no need to remove sand and dust on site, and the staff do not need to wear protective clothing

  • High efficiency and cost reduction: a machine can have all the functions of open and environmental protection recycling at the same time. When the work task is heavy, the open sandblasting machine can be enabled, and then the recycling system can be started to become an automatic continuous sandblasting machine, eliminating the shutdown of manual sanding and sand and ash cleaning procedures, which greatly improves the work efficiency.


APPLICATION

The circulating environmental protection sandblasting machine is widely used in rust removal and surface strengthening of steel structures in machinery, ships, bridges, railways, oil pipelines, boilers, port construction and other industries; It can also be used for surface carving and decorative spraying of metal, glass, stone, etc. If equipped with an inner wall sandblasting device, the inner wall of the pipe can be sandblasted. It can also be used as an industrial vacuum cleaner when used alone.


PRINCIPLE

Electric modePneumatic mode

The open electric series uses compressed air as the power to spray abrasive at high speed to the workpiece surface for rust removal and roughening, and then generate negative pressure through the vacuum pump to recover sand and dust, and automatically separate sand and dust in the sand and dust separator inside the equipment. The complete sand continues to be recycled, and the dust and rust enter the dust bucket for regular cleaning. During the whole working process, sand blasting, sand return, sand and dust separation, sand circulation All actions such as dust filtration are completed automatically.

The pneumatic recycling sandblasting machine also uses compressed air as the power to spray abrasive at high speed to the workpiece surface for rust removal and roughening, but its recycling power is to generate negative pressure through a unique aerodynamic vacuum generator to recover sand and dust, and automatically separate sand and dust in the sand and dust separator inside the equipment. The complete sand continues to be recycled, and the dust and rust enter the dust bucket for regular cleaning, In the whole working process, all actions such as sand blasting, sand return, sand dust separation, sand material circulation, dust filtration, etc. are completed automatically.

分体式环保回收喷砂机1

一体式环保回收喷砂机

In the open sandblasting mode, sandblasting, sand return, sand dust separation, sand material circulation, dust filtration and other actions are automatically completed, and the work efficiency is nearly doubled, but there is dust pollution. The working environment of the pneumatic recycling sandblasting machine is pollution-free, and the whole operation adopts the pneumatic principle. The equipment has no electrical heating elements, which is especially suitable for construction in places where electricity is inconvenient or there are explosion-proof and leakage proof requirements.

COMPONENT ADVANTAGES


All components can be customized without standard (such as size, material, brand, process, function, etc.)


Sandblasting body

喷砂主体

The circulating environmental protection sandblasting machine has an independent sandblasting part, which greatly improves the abrasive capacity, and has different tank diameters. Customers can choose the corresponding model according to the actual application; The pressure tank container of sandblasting machine is welded from boiler steel plate. All welds shall be subject to magnetic particle inspection and pressure test. The technical indexes fully meet the national safety technical index standards. The tank surface shall be painted (two layers of antirust paint and one layer of finish paint). The middle of the tank is equipped with an access hole to facilitate workers' assembly, disassembly and maintenance. The sand volume control valve adopts manual control, and the operator can adjust the air flow and sand flow according to the sand blasting requirements, so that the air flow and sand flow can get an ideal mixing ratio, and improve the efficiency of sand blasting.

Diameter of sandblasting tank
600
700
800
900
1000

Because the material density is different,

The loading amount is different

volume (m³)
0.18
0.3
0.46
0.63
1

Loading quantity

(kg)

Brown corundum
351
585
897
1229
2458
silicon carbide
300
500
760
1046
2092
Steel shot (sand)
801
1335
2047
2800
5600
Quartz sand306475629850
1700




砂阀回转加料阀截止阀高速喷砂枪喷砂管
Sand valveRotary charging valveGlobe valveHigh speed sand blasting gunSand blasting pipe

The main function of the sand valve is to control the opening and closing of the sand material, and adjust the sand blasting volume infinitely. It is installed at the bottom of the sand blasting host. The nine way adopts the imported clemco pneumatic control sand blasting valve, and the air clamp control mode, which has the advantages of high accuracy, large sand production, uniform sand production, convenient adjustment, safety and reliability, long service life (more than 3000 hours). Customers can also choose Thomson or domestic sand valves.

The function of the rotary feeding valve is to control the opening and closing of the sand and adjust the sand blasting flow. It is installed on the top of the sand blasting host. It has a jacket structure. The driving part is a diaphragm cylinder, which has stable and reliable performance, almost no maintenance, large sand output and sensitive control. In addition, the material level sensor is installed on the sand blasting tank, which is conducive to the personnel to identify the sand adding amount of the sand blasting tank. When the sand reaches the set value, the rotary feeding valve automatically closes, which is simple and efficient.

The main function of the stop valve is to close the stop valve when the rotary charging valve is replaced or repaired, so that it is not necessary to discharge all the sand when replacing and repairing the rotary charging valve, which saves time and effort.

The independently developed and designed high-speed sandblasting gun, venturi shaped nozzle, is made of boron carbide, with a long service life of 800-1000 hours; Compared with the ordinary spray gun, the venturi spray gun has faster sand blasting speed, 50% higher working efficiency, and the working efficiency can reach 35m2/h, with small recoil force, high efficiency and labor saving.

Wear resistant special sand blasting pipe is adopted, and the model is φ 32*51*20m, one end of the sand blasting pipe is equipped with a flexible and convenient quick connector, and the other end is equipped with a nozzle connector


Abrasive and dust separation device


循环式环保喷砂机磨料分选系统The circulating environmental protection sandblasting machine has a unique abrasive and dust separation device, which can adjust the separation grade of abrasive and dust. When choosing abrasive with different diameter or density, the size and density of dust particles are also different. By adjusting the separator, the abrasive and dust can be accurately separated, and the abrasive will not be taken away as dust, nor will the dust be left as abrasive.

PARAMETER


1. Parameters of circulating environmental protection sandblasting machine


entry nameParameters / specifications
Overall dimension of sand blasting partΦ600×1434
Overall dimension of recycling partL1700×W700×H1800
Power Supplythree-phase 380V,50Hz
power
5.5-8kw
working pressure0.6-0.7MPa
Abrasives typesEmery, brown corundum, copper ore slag, plastic pellets, etc
Surface treatment gradeSa2.5-3
Gas consumption2.2-6m3/min
Abrasive particle sizeLess than 2mm
Sandblasting efficiency10-15㎡/h
weight

Sandblasting part (with Φ 600 can body as an example) 227kg

Recovered part 150kg

Note: the dimensions of the equipment are for reference and can be designed and manufactured according to the dimensions of customers' products.

If you want to customize it, you can click this text



2. List of vulnerable parts


Serial numberDrawing NonameremarksNormal use time
3
T02.L06
seal ring
3000—4000h
14
T02.B04Sand blasting pipeinternal diameter1",10m2500—3000h
15

Recovery pipeinternal diameter 502500—3000h
24

filter element
6 months - 1 year
25
T02.L03.03Wear resistant bushing
2000—3000h
26
T02.L03.05Valve sleeve
2000—3000h
28
T02.L02.04Small diaphragm
3000—4000h
29
T02.L02.05Large diaphragm
3000—4000h
3270-02injectorBoron carbide800—1200h
34
70-08sheath
3000—4000h
35
70-10Connecting sleeve
5000—10000h
3670-11Brush
80—120h

Note: some spare parts are replaced according to the specific use conditions. Different abrasives have an impact on the use conditions. The spare parts need to be replaced unless they are worn out to be unusable, and the service time can be partially extended



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Jiutong quality assurance

  • after-sale service

    1. The warranty period of all our products is two years (excluding vulnerable parts), calculated from the date of acceptance. During the warranty period, the buyer shall use and maintain the equipment in accordance with the provisions of the accompanying documents provided by the seller.

    2. The Seller shall train 1-2 operation and maintenance personnel for the buyer free of charge during the product acceptance training, and provide the buyer with telephone technical consulting services free of charge.

    3. The Seller shall carry out lifelong maintenance of its equipment. For equipment beyond the warranty period, the Seller shall charge corresponding maintenance fees.

    4. If any part is damaged during the warranty period, the warranty period shall be recalculated from the time of replacing the part. During the warranty period, the Seller shall provide equipment maintenance and replacement parts (except vulnerable parts) for electrical components damaged not due to the buyer's improper use. The Seller shall reply within 4 hours after receiving the buyer's notice, arrive at the site within 24 hours, and solve the problem within 48 hours.

    5. The Seller shall be responsible for the after-sales service free of charge within the warranty period. The Seller shall make a written response to the buyer within 24 hours after receiving the service notice; For problems that the buyer cannot solve by itself, the seller's Engineer shall go to the user's site for maintenance within 3 working days.

    6. For equipment faults that cannot be eliminated by the buyer's maintenance personnel outside the warranty period, the seller's engineer must provide free telephone and fax answers. The Seller shall be responsible for the configuration and manufacturing quality of the equipment, and the whole machine shall comply with relevant manufacturing standards and safety and environmental protection requirements.

    7. Ordering of accessories. Our company has a spare parts warehouse for products, which provides spare parts and corresponding after-sales services for a long time. The Buyer notifies the seller in writing by fax in advance. The equipment accessories provided by the seller are guaranteed to be genuine accessories of the original factory. The seller should reply to the buyer in time about the supply time and cost, and ensure that they are delivered within 48 hours after receiving the buyer's valid payment certificate, so as to ensure the use of users.

    8. The Seller shall conduct after-sales tracking of the equipment once a month, conduct customer return visits, and timely communicate and solve the problems of the buyer in use.

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Zhejiang Jiutong Intelligent Equipment Co., Ltd. All Rights Reserved Record No:Zhejiang ICP No. 2022015774-1