The general standard six axis painting robot is equipped with six axis rotation joints, namely, X axis, Z axis, s axis, t axis, V axis and W axis, which are used to control the movement of the painting gun. The rotation joints are modularized and have high joint flexibility. However, because it has only six degrees of freedom, its movement range is relatively limited and it is suitable for painting / sand blasting of small workpieces. Jiutong is an intelligent coating environmental protection solution service provider with more than ten years of robot project implementation experience. It can design the overall solution of coating robot coating line according to customer requirements!
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High automation: various specifications of workpieces are automatically identified and sandblasting / powder spraying / painting operations are completed, without personnel assistance, fully automatic
High efficiency: it can work continuously 24 hours a day, and each shaft has high-speed motion performance, greatly optimizing the production beat and high production efficiency; Bad environment does not affect work efficiency
High quality: 6 degrees of freedom AC servo motor, nozzle swing type, paint / sand accuracy up to 0.1mm, repetitive positioning accuracy up to 0.01mm, ensuring consistent high-quality coating
Stable operation: abb, FANUC, Yaskawa and other robots are adopted, with mature products, system programming control and high stability
High safety: the robot painting / sanding has no impact on the physical and mental health of personnel. When the operator manually operates the robot, he sits in the humanized operation cabin with air conditioning and controls the robot through the joystick. When the robot automatically cleans the workpiece, the operator only needs to monitor the robot in the control room outside the sandblasting room
High flexibility: the robot can be customized; It can clean a single workpiece, or dynamically and synchronously track the conveyor belt, and cooperate with the production line to spray; Widely used, suitable for various special-shaped workpieces, with high utilization rate
The standard 6-axis spraying robot is mainly used for sandblasting / powder spraying / paint spraying of key components and mechanical basic parts such as automobile, military industry, electrical, mechanical manufacturing, aluminum processing, steel structure parts, casting parts, transformers, construction machinery, machine tools, petrochemical industry, high-end equipment, aerospace and so on.
Serial number | axis name | axis function | motion range | motion speed |
---|---|---|---|---|
Axis1 | X axis | moves longitudinally along the operation room | 11-2=8(m) | 100-600mm/s |
Axis3 | Z axis | moves vertically along the operation room | 8.5-3.8=4.5(m) | 100-300mm/s |
Axis5 | S axis | major joint rotation axis | 160° | 1-6r/min |
Axis6 | T axis | facet rotation axis | 240° | 1-6r/min |
Axis7 | V axis | jib rotation | 360° | 5-30r/min |
Axis8 | W axis | spray gun swing | ±180° | 5-30r/min |
Within 4 weeks after signing the contract, our company will provide the following technical data:
Serial number | name number | Copies of paper version | Copies of electronic version | remarks |
---|---|---|---|---|
1 | general drawing of equipment | 3 | 1 | |
2 | equipment foundation installation drawing and technical requirements | 3 | 1 | |
3 | equipment size, net weight and gross weight | 3 | 1 | |
4 | equipment power configuration requirements | 3 | 1 | |
5 | Installed power capacity of equipment | 3 | 1 |
After the final acceptance of the equipment, our company provides the following technical data:
Serial number | name number | Copies of paper version | Copies of electronic version | remarks |
---|---|---|---|---|
1 | Equipment operation manual | 3 | 1 | |
2 | Equipment safety operation and maintenance procedures | 3 | 1 | |
3 | General design drawing of each functional equipment | 3 | 1 | |
4 | Electrical design drawing | 3 | 1 | |
5 | Details and drawings of vulnerable parts | 3 | 1 | |
6 | Robot program | 1 | ||
7 | PLC program | 1 |
Our company is responsible for the on-site paternity training for the operation and maintenance personnel of the robot for 1 week. The relevant personnel trained will have the following skills:
1. Master the daily mechanical and electrical maintenance and repair of the equipment
2. Enable the operator to be familiar with various technical performances of the machine and precautions for safe production, so as to achieve the level of independent operation, programming, maintenance and repair
3. Be able to operate the machine skillfully and master basic programming methods
4. Master the setting and adjustment of machine process parameters
5. Master the daily maintenance and general troubleshooting of the machine
6. Understand the principle of control system and PLC program
1. Before the equipment leaves the factory, the Seller shall notify the buyer to conduct pre acceptance before leaving the factory
2. Final acceptance: the final acceptance shall be carried out one week after the trial production of the equipment reaches the design capacity specified in the contract and is put into operation
1. The warranty period of the system (except for robots) is 12 months from the date of acceptance by the end user. During the warranty period, the Seller shall be responsible for repairing or replacing parts for free due to product quality problems
2. During the warranty period, the Seller shall repair or replace all equipment failures or parts damage caused by equipment quality problems free of charge, and give a reply and solution within 4 hours after receiving the buyer's failure notice, and try to arrive at the site within 24 hours if necessary
3. After the expiration of the warranty period, the seller is obliged to be responsible for the lifelong paid service of the product and provide spare parts at a preferential price