The 7-axis robot is equipped with 7 axes, namely x-axis, y-axis, z-axis, R-axis, s-axis, T-axis and W-axis. It adopts the side wall structure and is fixed on the wall of the paint booth to realize multi axis linkage within a certain range. Compared with the side wall type, the working space is limited, but the equipment cost is low. It is widely used for painting of fixed parts. As a coating production line equipment solution service provider, Jiutong has more than ten years of experience in robot project implementation. It can design an overall solution for the painting robot painting room according to customer requirements!
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High efficiency: it can operate intermittently, and can control the nozzle with a diameter of 19mm, with large painting volume
High precision: 6 servo motors, 1 DC motor, nozzle swing type, painting accuracy up to 0.1mm
High flexibility: the robot can be customized; It can clean single workpieces or fully automatic workpieces on the assembly line
Cost reduction: built in oil saving program, high efficiency and paint saving, saving 30% of paint; Compact structure, reduce space, reduce ventilation, and effectively save energy; Long service life, no wearing parts, simple maintenance
Good painting quality: the nozzle has no dead angle and blind area, the distance and angle of the nozzle can be continuously adjusted, and the spraying oil amount can be flexibly controlled to ensure uniform coating, stable speed, good gloss and high product qualification rate
Energy saving and environmental protection: robot spraying, the air in the painting room can be recycled, which can greatly save ventilation power consumption and heat loss; The VOC treatment cost is saved. Since the air in the paint booth is recycled, the concentration of exhaust gas at the exhaust is increased to reach the concentration of exhaust gas desorbed after activated carbon adsorption, so the activated carbon adsorption equipment is saved
The 7-axis painting robot is suitable for sandblasting / powder spraying / painting of key components and mechanical basic parts such as automobile, military, electrical, mechanical manufacturing, aluminum processing, steel structure parts, casting parts, transformers, construction machinery, machine tools, petrochemical, high-end equipment, aerospace and so on.
序号 | 轴名称 | 轴功能 | 运动范围 | 运动速度 |
---|---|---|---|---|
Axis 1 | X axis | Move longitudinally along the operation room | 11-2=8(m) | 100-600mm/s |
Axis 2 | Y axis | Move horizontally along the operation room | 7.5-1.8=5.7(m) | 100-600mm/s |
Axis 3 | Z axis | Move vertically along the operation room | 8.5-3.8=4.5(m) | 100-300mm/s |
Axis 4 | R axis | Horizontal rotation axis | 360° | 1-6/min |
Axis 5 | S axis | Large joint rotation axis | 160° | 1-6r/min |
Axis 6 | T axis | Facet rotation axis | 240° | 1-6r/min |
Axis 8 | W axis | Spray gun swing | ±180° | 5-30r/min |
Within 4 weeks after signing the contract, our company will provide the following technical data:
Serial number | name number | Copies of paper version | Copies of electronic version | remarks |
---|---|---|---|---|
1 | general drawing of equipment | 3 | 1 | |
2 | equipment foundation installation drawing and technical requirements | 3 | 1 | |
3 | equipment size, net weight and gross weight | 3 | 1 | |
4 | equipment power configuration requirements | 3 | 1 | |
5 | Installed power capacity of equipment | 3 | 1 |
After the final acceptance of the equipment, our company provides the following technical data:
Serial number | name number | Copies of paper version | Copies of electronic version | remarks |
---|---|---|---|---|
1 | Equipment operation manual | 3 | 1 | |
2 | Equipment safety operation and maintenance procedures | 3 | 1 | |
3 | General design drawing of each functional equipment | 3 | 1 | |
4 | Electrical design drawing | 3 | 1 | |
5 | Details and drawings of vulnerable parts | 3 | 1 | |
6 | Robot program | 1 | ||
7 | PLC program | 1 |
Our company is responsible for the on-site paternity training for the operation and maintenance personnel of the robot for 1 week. The relevant personnel trained will have the following skills:
1. Master the daily mechanical and electrical maintenance and repair of the equipment
2. Enable the operator to be familiar with various technical performances of the machine and precautions for safe production, so as to achieve the level of independent operation, programming, maintenance and repair
3. Be able to operate the machine skillfully and master basic programming methods
4. Master the setting and adjustment of machine process parameters
5. Master the daily maintenance and general troubleshooting of the machine
6. Understand the principle of control system and PLC program
1. Before the equipment leaves the factory, the Seller shall notify the buyer to conduct pre acceptance before leaving the factory
2. Final acceptance: the final acceptance shall be carried out one week after the trial production of the equipment reaches the design capacity specified in the contract and is put into operation
1. The warranty period of the system (except for robots) is 12 months from the date of acceptance by the end user. During the warranty period, the Seller shall be responsible for repairing or replacing parts for free due to product quality problems
2. During the warranty period, the Seller shall repair or replace all equipment failures or parts damage caused by equipment quality problems free of charge, and give a reply and solution within 4 hours after receiving the buyer's failure notice, and try to arrive at the site within 24 hours if necessary
3. After the expiration of the warranty period, the seller is obliged to be responsible for the lifelong paid service of the product and provide spare parts at a preferential price