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Gantry seven-axis sandblasting

The gantry 7-axis sandblasting robot is equipped with 7 axes, namely X axis, Y axis, Z axis, R axis, s axis, t axis and W axis. The gantry frame structure can meet the continuous sandblasting operation of large workpieces, with large enclosed working space, high sandblasting efficiency and simple operation and control process.

As a coating production line equipment solution service provider, Jiutong has more than 10 years of robot project implementation experience, and can design the overall solution of sandblasting robot sandblasting room according to customer requirements!

龙门式7轴喷砂机器人3.jpg

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ADVANTAGES

  • High efficiency: it can operate without intermission, and can control the nozzle with a diameter of 19mm, with a large amount of sand blasting / shot

  • High precision: 6 servo motors, 1 DC motor, nozzle swing type, sand blasting accuracy up to 0.1mm

  • High flexibility: the robot can be customized; It can clean single workpiece or fully automatic assembly line workpiece

  • Good sand blasting quality: the nozzle has no dead angle and blind area, and the distance and angle of the nozzle can be continuously adjusted to ensure the high-quality sand blasting and derusting effect of the workpiece surface

  • High safety: the robot sandblasting has no impact on the physical and mental health of personnel. When the robot automatically sandblasting and cleaning the workpiece, the operator only needs to monitor the robot in the control room outside the sandblasting room

  • High degree of automation: sand blasting is completed automatically at one time, without personnel operation, efficient and intelligent


APPLICATION/CASES


Gantry 7-axis sandblasting robot is used in the early sandblasting and derusting of key components and mechanical foundation parts in light rail transit, automobile, special vehicle, high-speed railway, ship, wind power, machine tool, petroleum and petrochemical, transformer, mining machinery and other industries.


7轴喷砂机器人1

7轴喷砂机器人2

客车7轴喷砂机器人 (1)

7轴喷砂机器人3


PRINCIPLE


序号轴名称轴功能运动范围运动速度
Axis 1
X axisMove longitudinally along the operation room11-2=8(m)100-600mm/s
    Axis 2    Y axis    Move horizontally along the operation room    7.5-1.8=5.7(m)
    100-600mm/s
    Axis 3    Z axis    Move vertically along the operation room    8.5-3.8=4.5(m)
    100-300mm/s
    Axis 4    R axis    Horizontal rotation axis    360°
    1-6/min
Axis 5S axisLarge joint rotation axis160°
1-6r/min
Axis 6T axisFacet rotation axis240°1-6r/min
Axis 8W axisSpray gun swing±180°
5-30r/min


AFTER-SALE SERVICE


Within 4 weeks after signing the contract, our company will provide the following technical data:


Serial numbername numberCopies of paper versionCopies of electronic versionremarks
1
general drawing of equipment31
2equipment foundation installation drawing and technical requirements31

3equipment size, net weight and gross weight31
    4    equipment power configuration requirements    3    1

5Installed power capacity of equipment3
1



After the final acceptance of the equipment, our company provides the following technical data:


Serial numbername numberCopies of paper versionCopies of electronic versionremarks
1
Equipment operation manual31
2Equipment safety operation and maintenance procedures31

3General design drawing of each functional equipment31
    4
    Electrical design drawing    3
    1

    5
    Details and drawings of vulnerable parts    3
    1

    6
    Robot program
    1

7PLC program
1


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Why do you choose Jiutong

Jiutong quality assurance

  • personnel training


    Our company is responsible for the on-site paternity training for the operation and maintenance personnel of the robot for 1 week. The relevant personnel trained will have the following skills:        

    1. Master the daily mechanical and electrical maintenance and repair of the equipment

    2. Enable the operator to be familiar with various technical performances of the machine and precautions for safe production, so as to achieve the level of independent operation, programming, maintenance and repair

    3. Be able to operate the machine skillfully and master basic programming methods

    4. Master the setting and adjustment of machine process parameters

    5. Master the daily maintenance and general troubleshooting of the machine

    6. Understand the principle of control system and PLC program

  • acceptance of work

    1. Before the equipment leaves the factory, the Seller shall notify the buyer to conduct pre acceptance before leaving the factory

    2. Final acceptance: the final acceptance shall be carried out one week after the trial production of the equipment reaches the design capacity specified in the contract and is put into operation

  • After sales service and technical support

    1. The warranty period of the system (except for robots) is 12 months from the date of acceptance by the end user. During the warranty period, the Seller shall be responsible for repairing or replacing parts for free due to product quality problems

    2. During the warranty period, the Seller shall repair or replace all equipment failures or parts damage caused by equipment quality problems free of charge, and give a reply and solution within 4 hours after receiving the buyer's failure notice, and try to arrive at the site within 24 hours if necessary

    3. After the expiration of the warranty period, the seller is obliged to be responsible for the lifelong paid service of the product and provide spare parts at a preferential price


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Zhejiang Jiutong Intelligent Equipment Co., Ltd. All Rights Reserved Record No:Zhejiang ICP No. 2022015774-1