The electric traveling crane is equipped with walking sound and light alarm lights to ensure the personal safety of the operators

The spray booth adopts group air supply and exhaust, which can also realize the local air supply and exhaust of the equipment and reduce the starting current of the equipment

All the structural parts produced are subject to anti-corrosion treatment such as sand blasting and painting. The equipment has strong anti-corrosion and anti rust ability, high surface quality and beautiful appearance

The electrical components of the electric control system are all well-known brands at home and abroad, with reliable quality and stable operation. Siemens or Mitsubishi products are used for PLC, Schneider products are used for contactors and circuit breakers, Fuji brand of Japan is used for switches and buttons, and delta products are used for touch screen

The frame is composed of longitudinal beam, multiple beams and cover plate. The wheels are clamped on the positioning plate under the frame beam through self-aligning roller bearing seat, and each side is fixed with strong bolts. Two 24kg / M rails are installed on the table top, and the inner side distance of the rails is 1040mm; The trolley surface is provided with 4mm pattern plate; The surface derusting of steel plates, profiles, castings and forgings shall reach grade ST2 in gb8923, and the paint film thickness shall be 90-120um

The transmission part of the electric translation vehicle is composed of a motor, a reducer, a transmission shaft, wheels, etc. the motor is an explosion-proof motor. The explosion-proof level reaches the explosion-proof level of exibt4, and the power is 3.5kw.

It is made of 75mm color steel sandwich plate, which reduces the sand blasting noise to below 500Hz, and has good corrosion resistance and weather resistance; 4mm thick wear-resistant rubber plate is installed around the chamber to effectively protect the sandblasting chamber; 40mm ground grating × Made of 4mm Flat steel, with perforated plate on the top, 3mm thick, modular structure, convenient for daily maintenance

It is composed of sand blasting host, sand valve, stop valve, rotary feeding valve, high-speed spray gun, etc; Jiutong jt-11-900y high-efficiency and large-capacity sand blasting machine is adopted as the sand blasting host. It can be equipped with two sand control valves and two high-speed spray guns at the same time. The sand loading capacity is large, and one tank can contain about 5 tons of steel sand; The sandblasting tank is designed and manufactured according to ASME standards and meets the requirements of relevant national standards; The sand valve has the advantages of convenient adjustment, safety and reliability, and long service life (more than 3000 hours); The high-speed sandblasting gun is made of boron carbide and has a long service life of 800-1000 hours

Compared with the traditional sand absorption floor, it has stronger sand absorption ability, greatly reduces the sand blocking fault caused by the presence of welding slag, welding rod head and large particles, and has low maintenance cost; There is no need to dig deep trenches to save capital construction cost; The air inlets for sand material recovery and dust recovery are all arranged under the honeycomb sand absorption floor. The air flow and dust are always from top to bottom to ensure that the dust concentration in the space above 0.5m in the sandblasting room is very low, the visibility is very high, and the working environment is good.

Two stage separation is adopted. The first stage is a unique inertial separator, and the second stage is a screen separator, which can effectively separate the foreign matters, abrasives and dust in the recovery system. The separated complete sand material is returned to the main machine of the sand blasting machine for recycling. The dust and crushed sand are sent to the dust remover for filtering and stored in the dust remover for regular cleaning.

The filter cartridge type dust collector is adopted. The filter cartridge filter material is a new type of material produced in Japan. The filter material is 100% polyester fiber with a thickness of 0.75mm; Heat resistant maximum temperature: 80 ℃; Air permeability: 220m3 / m2 / h; Weight: 240g / m2; Filtration precision: 5um-10um; Filtration resistance: ≤ 45pa; Filtration efficiency: ≥ 99.99%.

The electric control system adopts S7-200 programmable controller produced by Siemens for centralized control. S7-200 series programmable controller is the latest product launched by Siemens in recent years. It has the characteristics of fast processing speed, stable and reliable performance, and more convenient communication and networking. Contactors and thermal relays are all products of Schneider, Delixi and other companies.

Thickness of inner and outer wall plates of the chamber δ 0.5mm galvanized steel plate, filled with sandwich insulation layer rock wool, rock wool δ 100mm thick, density 120kg / M ³， The temperature of the outer wall plate shall not be higher than 5 ℃ of the room temperature, the heat transfer coefficient shall not be greater than 0.38kcal / ㎡. H. ℃, the average sound insulation capacity shall not be less than 21.5r (DB), and the sealing and thermal insulation performance shall be good.

To ensure that the wind speed of the spray booth complies with gb14444-2006 safety regulations for painting operation and technical regulations for safety of spray booth, the modular design concept organically combines the air supply and heating systems into a set of modular systems, and skillfully organizes the air flow in them. The framework of the module system is welded by industrial profiles, and the surface is paved δ 100mm rock wool color steel sandwich panel, and access doors are set in each functional area.

The spray booth is equipped with 2 sets of spraying systems. The spraying system is selected from the products of Graco company of the United States. The products have stable performance, high reliability and long service life. It is especially suitable for the automatic line of continuous operation, and effectively solves the production line shutdown problem caused by frequent failures; Robots can also be selected to replace the spray painting workers for spray painting. It can avoid the heavy labor of operators in the harsh working environment. At the same time, it can ensure stable workpiece surface quality and high production efficiency, and realize automatic spray painting!

In order to ensure the cleanliness of fresh air, the equipment adopts primary filtration and precision filtration on the top of the room (synthetic fiber filter material 3a-600g (F5) sub high efficiency filter top cotton is selected). After secondary filtration, the cleanliness of air supply can reach 10 μ 100% filter off dust particles above 3-10 μ M μ M) the number of dust is not more than 300 / cm ³。 The filter material is set at the bottom of the static chamber and supported by the top cotton support net. The top cotton support net is of high-quality C-shaped steel structure. After special rust prevention treatment, it has good rigidity, no corrosion and easy to replace the top cotton.

The water is atomized by water spinning treatment system to wash and purify the paint mist. The treatment efficiency of paint mist can reach 99.5%; The water spinner is made of 2mm SUS304 stainless steel plate produced by British Hayden company. The outlet of the power pipe is a tapered nozzle, and the air flow rate at the constriction is 20-25m / s. The water spinners are evenly arranged along the center line of the washing tank, with a spacing of 800-1200 mm. The overflow port of the water spinner is 70 ~ 100mm higher than the bottom of the washing tank to keep a certain liquid level in the washing tank. The overflow port is equipped with a height adjusting ring, which is convenient for adjusting the overflow surface of each water spinner to make the height consistent and the overflow water uniform.

The lifting is stable, the transportation is reliable, and the structure is reasonable. The operator only needs to press the six buttons of lifting, lowering, advancing, retreating, front and rear to realize the horizontal, vertical and front and rear movement of the working platform. The two sides of the extended platform are equipped with iron chain guard rails, limit switch safety voltage, cable duct / junction box / motor explosion-proof type to ensure its safety.

The paint booth adopts a control system composed of LCD touch screen and Siemens PLC. Through the touch screen, the start and stop of the whole paint booth can be controlled, and the parameters such as operation time and temperature can be set and controlled, and the equipment of each unit in the paint booth can be controlled. It is possible to display the working state of each main device. The control system is safe and reliable, easy to operate, and has various protection and alarm functions. It has multi-function automatic conversion function, and can realize automatic conversion function operation such as normal temperature painting, temperature rise painting, drying and dehumidification on the control console. When the equipment status is changed, all relevant automatic valves can be automatically changed.

The thickness of the outer wall plate of the chamber is δ 0.6mm corrugated color steel plate, filled with 120mm thick (rock wool density is 120kg / m3) rock wool in the middle, and the thickness of inner wall plate is δ 1mm galvanized steel plate, edge and corner wrapping material is δ 1.5mm galvanized plate, so that the temperature of the outer wall plate is not higher than 5 ℃ of the room temperature, and the room body is rigid and has strong thermal insulation effect.

The natural gas heating device is used in matching with the air supply unit. The painting and drying station is equipped with a heating system. Considering the actual situation of use, each air supply unit is equipped with a set of natural gas burners in Riyal Road, Italy, and the imported SUS316L is used in matching δ The thermal energy converter made of 3mm stainless steel has a heat exchange rate of more than 80% and is equipped with a pressure relief device to ensure absolute safety and reliability.

The platinum thermistor temperature sensor collects signals and sends them to the temperature controller of the control cabinet. The temperature controller automatically controls the work of the burner according to the set drying temperature value. The drying temperature and drying time can be set as required. It has the function of over temperature audible and visual alarm and automatic interlock shutdown; Two temperature measuring points are set in the length direction of the drying channel, and the measurement and control accuracy is ± 5 ℃.

In this scheme, direct combustion is adopted. The waste gas and flame are burned in the combustion chamber. It can be used for continuous production or intermittent production. The combustion temperature is about 700 ℃, the waste gas residence time is 0.5-1 second, and sufficient oxygen is required. It is simple to operate, easy to maintain, and no pretreatment is required. The organic matter can be completely combusted, with high treatment efficiency and small floor area.

Siemens PLC is adopted for centralized control, and the main control power switch, temperature control and display instrument, voltmeter, three-phase operation current indicator and air supply and exhaust fan ammeter are set; The industrial control computer configures the working interface to dynamically simulate the preparation, drying and other states of the monitoring system to monitor the working state of the production line. On the configured working interface, the parameters of spraying and drying can be set and modified. The operator can select the operation method according to the process needs and easily understand the operation of the equipment.

The column and beam of the chamber frame are made of profile steel, δ The 1.5mm cold plate bending bar is used as the wall plate, the wall plates are connected by bolts, the wall plates and the skeleton are connected by self tapping screws, and the whole splicing joint is coated with sealant to ensure the sealing of the chamber. Large area glass observation windows are symmetrically installed on the walls on both sides, and the glass is selected δ 5mm flat tempered glass, protected by film. 6-10 600 PCs are evenly arranged on the top of the chamber × 600 air inlet, each air inlet is equipped with a filter device (Galvanized filter frame and filter cotton are installed)

The dry-type filter is adopted and the flat plate structure is set at the air outlet of the pit under the grid. The imported glass fiber filter felt and the Italian glass fiber filter felt (model PA-50) are selected as the filter materials. The filter felt has a relatively loose structure and has the characteristics of small resistance increase after dust adhesion. The material has a large thickness and can ensure a high filtration efficiency. The filter cotton adopts two layers to ensure the filtration efficiency.

In order to meet the indoor illumination ≥ 500lux, the paint booth is equipped with Philips fluorescent tubes (2 × 40W / set) 50 sets, the ballast is a special temperature resistant ballast, the lamp box is explosion-proof, meets the requirements of fire prevention and explosion-proof, is safe and energy-saving, and is convenient for maintenance and replacement.

The electric control system is controlled by Siemens PLC or Mitsubishi PLC programmable controller. The operation mode is divided into manual and automatic control. The control is flexible, reliable and easy to modify. The main electrical equipment (including air switch, contactor, thermal relay, intermediate relay and proximity switch) shall be Schneider and other internationally famous brands.